Y81-160-UBC Hydraulic Metal Baler – Continuous Industrial Operation with High Production Capacity

Product Overview

The Y81-160-UBC hydraulic metal baler is a side push-out industrial baler designed for continuous high-capacity compression of UBC aluminum cans and light metal scrap. Equipped with PLC automatic control, dual motors, and robust hydraulic cylinders, this baler is engineered for industrial recycling facilities and factories requiring sustained, reliable production. Its design focuses on continuous operation, high throughput, and consistent bale quality.

Applications

• UBC Aluminum Can Recycling Plants: Maintains high throughput while ensuring uniform bale weight and density.
• Industrial Light Metal Scrap Handling: Suitable for continuous compression of aluminum, thin steel, and other light metals.
• Factory Waste Management and Logistics: Standardized bales facilitate warehouse management and shipment preparation.
• High-Volume Production Facilities: Supports industrial-scale metal processing operations with minimal downtime.

Core Advantages

• Continuous Operation: Designed for industrial use with dual motors (YX-200M-4 ×2, 60 KW total) and dual hydraulic pumps (A4V-180 ×2, 31.5 MPa) to sustain long hours of operation.
• High Production Efficiency: Each cycle is ~45 seconds, yielding 2.66 tons of UBC CANS per hour (~133 bales).
• Consistent Compression: 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) ensure uniform compression and consistent bale density.
• Standardized Bale Quality: Each bale weighs ~20 kg for UBC CANS with a density of 800–900 kg/m³, ensuring reliable packaging for logistics and transport.
• Automated and Safe: PLC control with side push-out discharge reduces labor and ensures safe, continuous operation.

How It Works

UBC CANS or light metal scrap are fed into the hopper (2400×1600 mm) and material box (2000×1200×800 mm). The Master Cylinder (1 unit, 1600 KN) and Side Cylinders (2 units, 800 KN each) compress the material into uniform bales. The side push-out system ejects the bales automatically, enabling continuous operation. The PLC system monitors hydraulic pressure, cycle time, and discharge to maintain consistent weight (~20 kg per UBC CAN) and density (800–900 kg/m³). Each cycle takes ~45 seconds, achieving 2.66 tons of UBC CANS per hour (~133 bales), suitable for high-volume industrial processing.

Specifications

How To Choose

When selecting for industrial continuous operation:

• Hydraulic Capacity: Ensure Master Cylinder (1 × 1600 KN) and Side Cylinders (2 × 800 KN) are sufficient for high-volume compression.
• Motor and Pump Setup: Dual motors (60 KW total) and dual pumps (31.5 MPa) support extended operation without downtime.
• Automation Level: PLC control ensures monitoring, consistent bale quality, and safe continuous operation.
• Production Needs: Verify that 2.66 tons of UBC CANS per hour meets your facility’s throughput requirements.

What Problem It Solves

• Enables continuous industrial-scale compression of UBC CANS.
• Maintains uniform bale size and density for logistics and storage.
• Reduces labor and operational errors via automated side push-out and PLC control.
• Supports high-frequency industrial recycling operations without performance degradation.

FAQ

Q1: Can this baler handle continuous operation for multiple hours?
A1: Yes, dual motors (YX-200M-4 ×2, 60 KW total) and dual pumps (A4V-180 ×2, 31.5 MPa) enable reliable continuous industrial operation.

Q2: Is bale weight consistent for UBC CANS?
A2: Yes, each bale weighs approximately 20 kg for UBC CANS, with a density of 800–900 kg/m³, maintaining standardization.

Q3: How many hydraulic cylinders ensure compression?
A3: 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) maintain consistent compression and density.

Q4: What is the production rate?
A4: Single cycle is ~45 seconds, producing 2.66 tons of UBC CANS per hour (~133 bales) for industrial continuous operation.